The development of a 96,000-square-foot potato chip processing facility is underway at the site of the former Loring Air Force Base in Limestone, Maine. Bruce Sargent, the owner, projects the operational launch by April 2026. Upon completion, this plant is set to utilize up to 1,500 acres of potatoes annually from Aroostook County, employing 40 to 60 individuals. Although initially planned for an earlier opening, state permitting processes have extended the timeline.
Buck Construction, headquartered in Mapleton, leads the project with Andy Martin as the project manager. The plant's construction, valued at $55 million, will ultimately feature an eight-kettle capacity for kettle chip production, initiating with a four-kettle setup, capable of delivering 2,200 pounds of processed chips hourly. Taste of Maine Potato Chip Co., though based in Presque Isle, will have its flagship production facility in this new plant. Martin confirms, "We're scheduled for a certification of occupancy for July 6, 2026."
The logistical dynamics offer potential cost advantages due to the proximity of raw potato production. Bruce Sargent highlights cost efficiency in shipping; with potatoes being 90% water pre-processing, savings are anticipated by transporting the lighter, processed product. Additionally, Sargent owns Falcon Transportation, enhancing logistical integration. The plant's output advantage further contrasts with processors distanced from potato fields, exemplified by a lower yield from transported raw potatoes.
Permitting processes have been a necessary component, with the plant attaining an air emission license earlier in the year. This regulates emissions from the facilities' propane-fueled boilers and fryers. Maine's regulatory environment necessitates compliance with emission standards to facilitate industrial operations.
The facility is anticipated to generate employment opportunities in Aroostook County. Local farmers recognize potential shifts towards potato processing markets, offering more price stability compared to traditional table stock potato sales. Marquis of Marquis Farms and Jim Gerritsen highlight initial interests and note that new plant operations could alter local agricultural dynamics by increasing demand. This plant stands as a prominent chip producer in the region, positioned in the competitive northeast market.
From a cultivation standpoint, Brian Guerrette of Guerrette Farms notes the product alignment opportunities with this plant, emphasizing variety selection as a key factor for chip quality in terms of dry matter and color. Local growers recognize the possibilities the plant offers for diversifying product lines between fresh and processed routes.
Source: Mainebiz
